Intermec PX4I User Manual

User’s GuideEasyCoder PX4iBar Code Label Printer(IPL Version)

viii EasyCoder PX4i User’s Guide (IPL version)ContentsA Technical Specifi cations Technical Data ...

&BTZ$PEFS19J34 6586 EasyCoder PX4i User’s Guide (IPL version)Chapter 10 — MaintenancePrinthead Replacement, cont.Remove any media and transfer

$PEFS19J98710EasyCoder PX4i User’s Guide (IPL version) 87Chapter 10 — MaintenanceConnect the two cables to the replace-ment printhead.Fit the hook

88 EasyCoder PX4i User’s Guide (IPL version)Chapter 10 — MaintenanceMedia JamsShould a media jam occur in the print mechanism, proceed this way to cl

EasyCoder PX4i User’s Guide (IPL version) 8911 AdjustmentsThis chapter describes how the operator can adjust the printer. The chapter covers the foll

90 EasyCoder PX4i User’s Guide (IPL version)Chapter 11 — AdjustmentsNarrow MediaThe printer is factory-adjusted for full size media width. When using

EasyCoder PX4i User’s Guide (IPL version) 91Chapter 11 — AdjustmentsPrinthead PressureThe pressure of the thermal printhead against the ribbon or dir

/54).92 EasyCoder PX4i User’s Guide (IPL version)Chapter 11 — AdjustmentsLabel Stop SensorThe label stop sensor (LSS) is a photoelectric sensor that

EasyCoder PX4i User’s Guide (IPL version) 93Chapter 11 — AdjustmentsIn the Test/Service part of the Setup Mode, you can test the label stop sensor if

94 EasyCoder PX4i User’s Guide (IPL version)Chapter 11 — Adjustments• If the cursor behaves as described above, the LSS is working and is properly a

EasyCoder PX4i User’s Guide (IPL version) 95A Technical DataThis appendix lists the technical data for the printer. Please note that Intermec reserve

EasyCoder PX4i User’s Guide (IPL version) ixBefore You BeginBefore You BeginThis section provides you with safety information, technical support info

96 EasyCoder PX4i User’s Guide (IPL version)Appendix A — Technical DataPrintingPrint Technique Direct Thermal and Thermal TransferPrinthead Resolutio

EasyCoder PX4i User’s Guide (IPL version) 97Appendix A — Technical DataElectronicsMicroprocessor 32 bit RISCOn-board Flash SIMMs 2 sockets for 4MB or

98 EasyCoder PX4i User’s Guide (IPL version)Appendix A — Technical DataAccessories and OptionsIntegral Self-strip Unit with Liner TakeupOption2,3For

EasyCoder PX4i User’s Guide (IPL version) 99B Media Specifi cationsThis appendix specifi es the physical measures for vari-ous types of media.

100 EasyCoder PX4i User’s Guide (IPL version)Appendix B — Media Specifi cationsMedia Roll SizeCoreDiameter (A), standard: 38-40 mm (1.5 inches) Dia

EasyCoder PX4i User’s Guide (IPL version) 101Appendix B — Media Specifi cationsMediaNon-Adhesive Strip⇐ a ⇒ Media WidthMaximum: 120 mm (4.72 inches

102 EasyCoder PX4i User’s Guide (IPL version)Appendix B — Media Specifi cationsSelf-Adhesive Strip⇐ a ⇒ Media Width (including liner)Maximum: 120 mm

EasyCoder PX4i User’s Guide (IPL version) 103Appendix B — Media Specifi cationsSelf-Adhesive Labels⇐ a ⇒ Media Width (including liner)Maximum: 120

BCDFCE104 EasyCoder PX4i User’s Guide (IPL version)Appendix B — Media Specifi cationsFeed direction

EasyCoder PX4i User’s Guide (IPL version) 105Appendix B — Media Specifi cationsTickets with Gaps⇐ a ⇒ Media WidthMaximum: 120 mm (4.72 inches)Mini

x EasyCoder PX4i User’s Guide (IPL version)Before You BeginSafety IconsThis section explains how to identify and understand dangers, warnings, cautio

BCFED106 EasyCoder PX4i User’s Guide (IPL version)Appendix B — Media Specifi cationsFeed direction

EasyCoder PX4i User’s Guide (IPL version) 107Appendix B — Media Specifi cationsTickets with Black Mark⇐ a ⇒ Media WidthMaximum: 120 mm (4.72 inches)

BDFEGC108 EasyCoder PX4i User’s Guide (IPL version)Appendix B — Media Specifi cationsFeed direction

EasyCoder PX4i User’s Guide (IPL version) 109C InterfacesThis appendix describes the interface connectors found on the printer’s rear plate. It cover

110 EasyCoder PX4i User’s Guide (IPL version)Appendix C — InterfacesRS-232 InterfaceProtocolDefault setup: Baud rate: 9600Char. length 8 bitsParity

EasyCoder PX4i User’s Guide (IPL version) 111Appendix C — InterfacesUSB InterfaceThis printer supports USB v1.1 (also called USB 2.0 full speed). To

112 EasyCoder PX4i User’s Guide (IPL version)Appendix C — InterfacesEasyLAN Ethernet InterfaceOptional InterfacesThe printer can optionally be fi tted

EasyCoder PX4i User’s Guide (IPL version) 113Appendix C — InterfacesEasyLAN antennaEasyLAN Wireless InterfaceFor information on how to set up, operat

114 EasyCoder PX4i User’s Guide (IPL version)Appendix C — Interfaces

EasyCoder PX4i User’s Guide (IPL version) 115D Intermec SuppliesThis appendix describes how to set up the printer for various types of direct thermal

EasyCoder PX4i User’s Guide (IPL version) xiBefore You BeginGlobal Services and SupportWarranty InformationTo understand the warranty for your Interm

120066102605140120066102605140INTERMEC MEDIA PRODUCTSSENSITIVITY LABEL56IntermecSENSITIVITY NUMBER57116 EasyCoder PX4i User’s Guide (IPL version)Appe

EasyCoder PX4i User’s Guide (IPL version) 117Appendix D — Intermec Supplies The sensitivity number on each roll of thermal transfer media or ribbon h

118 EasyCoder PX4i User’s Guide (IPL version)Appendix D — Intermec SuppliesDirect Thermal Media Sensitivity SettingsSensitivity Level Setting Direct

EasyCoder PX4i User’s Guide (IPL version) 119Appendix D — Intermec Supplies Thermal Transfer Media and Ribbon Sensitivity SettingsSensitivity Level S

120 EasyCoder PX4i User’s Guide (IPL version)Appendix D — Intermec Supplies

Intermec Technologies CorporationCorporate Headquarters6001 36th Avenue WestEverett, WA 98203U.S.A.tel 425.348.2600fax 425.355.9551www.intermec.com*1-

xii EasyCoder PX4i User’s Guide (IPL version)Before You Begin

EasyCoder PX4i User’s Guide (IPL version) 11 IntroductionThis chapter introduces the EasyCoder PX4i printer. The chapter covers the following topics:

2 EasyCoder PX4i User’s Guide (IPL version)Chapter 1 — IntroductionDescription of EasyCoder PX4i PrinterThe EasyCoder PX4i is a high-volume thermal t

EasyCoder PX4i User’s Guide (IPL version) 3Chapter 1 — IntroductionSafety SummaryIntermec assumes no responsibility regarding the CE Directive if the

4 EasyCoder PX4i User’s Guide (IPL version)Chapter 1 — Introduction

EasyCoder PX4i User’s Guide (IPL version) 52 InstallationThis chapter explains how to unpack and install the EasyCoder PX4i and also describes the pr

6 EasyCoder PX4i User’s Guide (IPL version)Chapter 2 — InstallationUnpacking the PrinterBefore you install the printer, examine the package for possi

&BTZ$PEFS19JEasyCoder PX4i User’s Guide (IPL version) 7Chapter 2 — Installation Front ViewAt the front of the printer are the display window,

8 EasyCoder PX4i User’s Guide (IPL version)Chapter 2 — InstallationRear ViewThe rear plate contains the On/Off switch, the AC power cord socket, and

&BTZ$PEFS19JEasyCoder PX4i User’s Guide (IPL version) 9Chapter 2 — Installation Media CompartmentThe media compartment is covered by the side

10 EasyCoder PX4i User’s Guide (IPL version)Chapter 2 — InstallationPrint MechanismThe print mechanism features a high-performance thermal printhead

EasyCoder PX4i User’s Guide (IPL version) 11Chapter 2 — Installation ConnectionsPower1 Place the printer on a level surface, near an AC outlet. You

12 EasyCoder PX4i User’s Guide (IPL version)Chapter 2 — InstallationControls and IndicatorsThe EasyCoder PX4i has several ways of communicating direc

EasyCoder PX4i User’s Guide (IPL version) 13Chapter 2 — Installation DisplayThe display window contains an LCD (Liquid Crystal Display) with backgrou

14 EasyCoder PX4i User’s Guide (IPL version)Chapter 2 — InstallationBeeperThe beeper acknowledges that a key has been pressed. Optionally, an audible

EasyCoder PX4i User’s Guide (IPL version) 153 Starting UpThis chapter explains how to start up the printer after installation or after having been sw

User’s GuideEasyCoder PX4iBar Code Label Printer(IPL Version)

16 EasyCoder PX4i User’s Guide (IPL version)Chapter 3 — Starting Up Switching On the PrinterBefore switching on the printer, make the necessary conne

EasyCoder PX4i User’s Guide (IPL version) 174 Media LoadThis chapter explains how to load the printer with media, that is labels, tickets, tags, or s

18 EasyCoder PX4i User’s Guide (IPL version)Chapter 4 — Media LoadTear-Off (Straight-through) The EasyCoder PX4i can print on labels, tickets, tags,

2314aEasyCoder PX4i User’s Guide (IPL version) 19Chapter 4 — Media LoadOpen the front and side doors.Turn the printhead lift lever counter-clockwise

7564b20 EasyCoder PX4i User’s Guide (IPL version)Chapter 4 — Media LoadTear-Off , cont.In case of a media roll with a 76 mm (3-inch) core, fi rst fi t a

&EED0AUSE8 910 11EasyCoder PX4i User’s Guide (IPL version) 21Chapter 4 — Media LoadAdjust the position of the green edge guides so the media is

22 EasyCoder PX4i User’s Guide (IPL version)Chapter 4 — Media LoadCut-Off The EasyCoder PX4i can print on labels, tickets, tags, and continuous stock

&BTZ$PEFS19J2314aEasyCoder PX4i User’s Guide (IPL version) 23Chapter 4 — Media LoadSwitch off the power. Open the cutter and the side door.Tur

7564b24 EasyCoder PX4i User’s Guide (IPL version)Chapter 4 — Media LoadIn case of a media roll with a 76 mm (3-inch) core, fi rst fi t an adapter on th

&BTZ$PEFS19J&BTZ$PEFS19J910811EasyCoder PX4i User’s Guide (IPL version) 25Chapter 4 — Media LoadCut-Off , cont.Adjust the position of th

ii EasyCoder PX4i User’s Guide (IPL version)Intermec Technologies CorporationCorporate Headquarters6001 36th Ave. W.Everett, WA 98203U.S.A.www.interm

&EED0AUSE1226 EasyCoder PX4i User’s Guide (IPL version)Chapter 4 — Media LoadCut-Off , cont.Press the Feed/Pause key to advance the media and adj

EasyCoder PX4i User’s Guide (IPL version) 27Chapter 4 — Media LoadPeel-Off (Self-strip) The EasyCoder PX4i can print on labels, tickets, tags, and co

324128 EasyCoder PX4i User’s Guide (IPL version)Chapter 4 — Media LoadOpen the front and side doors.Turn the printhead lift lever counter-clockwi

765a 5bEasyCoder PX4i User’s Guide (IPL version) 29Chapter 4 — Media LoadPeel-Off , cont.In case of a media roll with a 76 mm (3-inch) core, fi rst fi t

&BTZ$PEFS19JCMIN&BTZ$PEFS19J11108 930 EasyCoder PX4i User’s Guide (IPL version)Chapter 4 — Media LoadPeel-Off , cont.Route th

&EED0AUSE12151314EasyCoder PX4i User’s Guide (IPL version) 31Chapter 4 — Media LoadPeel-Off , cont.Press the Feed/Pause key to advance the media

32 EasyCoder PX4i User’s Guide (IPL version)Chapter 4 — Media LoadInternal Batch Takeup (Roll-to-roll)The EasyCoder PX4i can print on labels, tickets

3 41 2EasyCoder PX4i User’s Guide (IPL version) 33Chapter 4 — Media LoadOpen the front and side doors.Turn the printhead lift lever counter-clockwise

6b 75 6a34 EasyCoder PX4i User’s Guide (IPL version)Chapter 4 — Media LoadRemove the tear bar from the print unit and replace it with the guide plate

&BTZ$PEFS19JCMIN&BTZ$PEFS19J10 118 9EasyCoder PX4i User’s Guide (IPL version) 35Chapter 4 — Media LoadRoute the media throug

Document Change RecordThis page records changes to this document. The document was origi-nally released as version -00.Version Date Description of Cha

&BTZ$PEFS19J14 1512 1336 EasyCoder PX4i User’s Guide (IPL version)Chapter 4 — Media LoadThis diagram shows the media path.Turn the printhead l

&BTZ$PEFS19J&EED0AUSE16EasyCoder PX4i User’s Guide (IPL version) 37Chapter 4 — Media LoadPress the Feed/Pause key to advance the media an

38 EasyCoder PX4i User’s Guide (IPL version)Chapter 4 — Media LoadExternal Supply (Fan-fold)This chapter describes the case when an external media su

3 41 2EasyCoder PX4i User’s Guide (IPL version) 39Chapter 4 — Media LoadExternal Supply (Fan-fold), cont.Use the upper slot in the rear plate when th

5 640 EasyCoder PX4i User’s Guide (IPL version)Chapter 4 — Media LoadExternal Supply (Fan-fold), cont.Fit the fan-fold guide in the upper slot when t

EasyCoder PX4i User’s Guide (IPL version) 415 Thermal TransferPrintingThis chapter explains how to load the printer with ribbon for thermal transfer

42 EasyCoder PX4i User’s Guide (IPL version)Chapter 5 — Thermal Transfer PrintingRibbon LoadThe EasyCoder PX4i can print on labels, tickets, tags, an

&BTZ$PEFS19J&BTZ$PEFS19J2431EasyCoder PX4i User’s Guide (IPL version) 43Chapter 5 — Thermal Transfer PrintingOpen the front and side do

&BTZ$PEFS19J5c5a65b44 EasyCoder PX4i User’s Guide (IPL version)Chapter 5 — Thermal Transfer PrintingRibbon Load, cont.In case of ribbon 55

97108EasyCoder PX4i User’s Guide (IPL version) 45Chapter 5 — Thermal Transfer PrintingWithout releasing the ribbon, turn the printhead lift lever to

iv EasyCoder PX4i User’s Guide (IPL version)

11 1246 EasyCoder PX4i User’s Guide (IPL version)Chapter 5 — Thermal Transfer PrintingClose the front and side door.Turn the printhead lift lever to

EasyCoder PX4i User’s Guide (IPL version) 476 Setting Up the PrinterThis chapter describes the various parameters that are used in the Setup Mode (se

48 EasyCoder PX4i User’s Guide (IPL version)Chapter 6 — Setting Up the PrinterDescriptionThe setup controls the printer in regard of serial communica

EasyCoder PX4i User’s Guide (IPL version) 49Chapter 6 — Setting Up the PrinterDefault SetupThe printer’s default setup is listed below (no options in

50 EasyCoder PX4i User’s Guide (IPL version)Chapter 6 — Setting Up the PrinterSetup ParametersSerial CommunicationThe serial communication parameters

EasyCoder PX4i User’s Guide (IPL version) 51Chapter 6 — Setting Up the PrinterStop BitsThe number of stop bits specifi es how many bits will defi ne th

52 EasyCoder PX4i User’s Guide (IPL version)Chapter 6 — Setting Up the PrinterIntermec Standard ProtocolThe Intermec Printer Standard Protocol is a h

EasyCoder PX4i User’s Guide (IPL version) 53Chapter 6 — Setting Up the PrinterTest/ServiceTestprintThis part of the Setup Mode allows you to print va

54 EasyCoder PX4i User’s Guide (IPL version)Chapter 6 — Setting Up the PrinterTest LabelsThis option has two choices, Pitch and Print Quality.• The

EasyCoder PX4i User’s Guide (IPL version) 55Chapter 6 — Setting Up the PrinterMediaThe media parameters tell the fi rmware the characteristics of the

EasyCoder PX4i User’s Guide (IPL version) vContentsContentsBefore You Begin ...

56 EasyCoder PX4i User’s Guide (IPL version)Chapter 6 — Setting Up the PrinterDarknessUse this parameter to make minor adjustments of the blackness i

EasyCoder PX4i User’s Guide (IPL version) 57Chapter 6 — Setting Up the PrinterConfi gurationPower Up EmulationThe emulation mode lets you print bar co

58 EasyCoder PX4i User’s Guide (IPL version)Chapter 6 — Setting Up the PrinterReturning to Factory Default SetupThere are three ways to return to the

EasyCoder PX4i User’s Guide (IPL version) 597 Setup ModeThis chapter describes how to navigate in the setup mode, and provides overviews of the Setup

60 EasyCoder PX4i User’s Guide (IPL version)Chapter 7 — Setup ModeNavigating in Setup ModeEnter the Setup Mode by pressing the <Setup> key on t

SETUP:SER-COMSETUP:CONFIGURATIONSETUP:MEDIASETUP:TEST/SERVICESETUP:NETWORKOptionStarting pointEasyCoder PX4i User’s Guide (IPL version) 61Chapter 7 —

BAUDRATE;4800BAUDRATE;2400BAUDRATE;1200BAUDRATE;115200BAUDRATE;57500BAUDRATE;38400BAUDRATE;19200PARITY:SPACEPARITY:ODDPARITY:EVENCHAR LENGTH7STOP BITS

PARITY:BOOTPPARITY:DHCPPARITY:MANUALSETUP:NETWORKNETWORK:IP SELECTIONNETWORK:IP ADDRESSNETWORK:NETMASKNETWORK:DEFAULT ROUTERNETWORK:NAMESERVERIP SELEC

TEST LABELS:PRINT QUALITYCONFIG:NETWORKCONFIG:HWSETUP:TEST/SERVICETEST/SERVICE:TESTPRINTTESTPRINT:CONFIGTESTPRINT:FORMATCONFIG:SWFORMAT:ALLALL:PRINT F

CONFIG:CONTINUOUSCONFIG:MARKSETUP:MEDIAMEDIA :MEDIA TYPEMEDIA TYPE:GAPMEDIA :PAPER TYPEContinued from the previous pageContinued onthe next pageScroll

vi EasyCoder PX4i User’s Guide (IPL version)ContentsCut-Off ...2

PRINT SPPED:12 IN/SECPRINT SPPED:11 IN/SECPRINT SPPED:10 IN/SECPRINT SPPED:9 IN/SECPRINT SPPED:8 IN/SECPRINT SPPED:7 IN/SECPRINT SPPED:6 IN/SECPRINT S

EasyCoder PX4i User’s Guide (IPL version) 678 OptionsThis chapter describes the options available for the EasyCoder PX4i printer. The options can be

&BTZ$PEFS19J68 EasyCoder PX4i User’s Guide (IPL version)Chapter 8 — OptionsIntroductionThe EasyCoder PX4i provides a high degree of fl exibilit

EasyCoder PX4i User’s Guide (IPL version) 69Chapter 8 — OptionsLiner/Batch Takeup KitThis is a factory-installed option only and is used to separate

70 EasyCoder PX4i User’s Guide (IPL version)Chapter 8 — OptionsThe cutting edge will rotate when the power is switched on and when the printer is re-

EasyCoder PX4i User’s Guide (IPL version) 71Chapter 8 — OptionsLabel Taken SensorThe Label Taken Sensor (LTS) is a photoelectric sensor fi tted to the

72 EasyCoder PX4i User’s Guide (IPL version)Chapter 8 — Options

EasyCoder PX4i User’s Guide (IPL version) 739 TroubleshootingThis chapter describes how the Intermec Readiness Indicators work. It also lists various

74 EasyCoder PX4i User’s Guide (IPL version)Chapter 9 — TroubleshootingIntermec Readiness IndicatorThe readiness of the printer, individually or as a

EasyCoder PX4i User’s Guide (IPL version) 75Chapter 9 — TroubleshootingDisplay Messages and LED IndicationsError/Event IRI Error Message CommentOpera

EasyCoder PX4i User’s Guide (IPL version) viiContents7 Setup Mode Navigating in Setup Mode ...

76 EasyCoder PX4i User’s Guide (IPL version)Chapter 9 — TroubleshootingNote 1: This is only applicable for printers equipped with an EasyLAN interfac

EasyCoder PX4i User’s Guide (IPL version) 77Chapter 9 — TroubleshootingSymptom Possible Cause Remedy Refer toOverall weak print-outWrong media grade

78 EasyCoder PX4i User’s Guide (IPL version)Chapter 9 — TroubleshootingWhite vertical lines Printhead dirty Clean printhead Chapter 10Missing printh

EasyCoder PX4i User’s Guide (IPL version) 7910 MaintenanceThis chapter describes how the operator can maintain the printer. Regular maintenance is im

1 280 EasyCoder PX4i User’s Guide (IPL version)Chapter 10 — MaintenancePrinthead CleaningCleaning the printhead on a regular basis is important for t

&BTZ$PEFS19J&BTZ$PEFS19J&BTZ$PEFS19JDNJO34 56EasyCoder PX4i User’s Guide (IPL version) 81Chapter 10 — MaintenancePri

&BTZ$PEFS19J&BTZ$PEFS19JDNJO$PEFS19J9810782 EasyCoder PX4i User’s Guide (IPL version)Chapter 10 — MaintenancePrinthead Cl

&BTZ$PEFS19J1324EasyCoder PX4i User’s Guide (IPL version) 83Chapter 10 — MaintenanceExternal CleaningAlways remove the power cord before clean

1 284 EasyCoder PX4i User’s Guide (IPL version)Chapter 10 — MaintenanceCleaning the Label Stop SensorThe label stop sensor, which controls the media

1 2EasyCoder PX4i User’s Guide (IPL version) 85Chapter 10 — MaintenancePrinthead ReplacementThe printhead is subject to wear both from the direct the